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Custom Tandem Sub Harness for Conversion
Manufacturer: Trail Buddy Inc.
- This tandem harness is fused to protect your original wiring
system and designed to use with your original 1969-1976* CT70 OEM Harness and
Ignition only. We have made it easier by labeling the tandem harness. In general, all your 6v stock components will
be plugged into your stock 6v harness and your 12v aftermarket components will
be plugged into the labeled tandem harness.
You will need to remove the stock 6v battery/tray combo, the stock 6v
regulator, the stock ignition coil and the stock 6v flasher relay. You will be able to maintain your stock taillight unit, ignition/key
switch, handlebar controls and headlight unit. You will need to change all the
lightbulbs to 12v opposed to the 6v that is stock. If you have a sealed headlight unit, you will
need to replace that. All the bulbs and
headlight units are linked below for your convenience.
- Our tandem harnesses were designed to lay next to and work with
your stock 6v CT70 harness. The harnesses
are designed to work with a 1969-1973 CT70 stock bike without any modifications
to either harness.
- *On the 1974-1976 CT70 models, the stock rectifier changed to a
selenium rectifier (with prong style connections) opposed to the orange rectifier
plate (with bullet style connections) that was used on the earlier models. You will need to re-pin these connections. * If
you plan to use your blinkers, you will need to get a 12v flasher relay and 12v
blinkers. This is the only 12v item that
would be plugged into the stock 6v harness.
Our tandem harness does not have the wire connections for a flasher
relay*
The harnesses will NOT work on any CT70 model from 1977-1982, without
major modifications that you will need do and we highly recommend that you hire
a local mechanic who can do the modifications or explore our other conversion
options.
For a Lifan Engine Use Harness Part #TB421 ----- Lifan 125cc Motor: **Please note that most Lifan motors have the neutral light switch on a separate connection off the motor. You will need to re-pin that connection to connect with the harness**
http://mytrailbuddystore.com/ct70lifan125ccengine.aspx
For a YX or Zongshen Engine Use Harness Part #TB420-----Engine http://mytrailbuddystore.com/engines.aspx
If you are installing a Zongshen or YX with the 2 Yellow wires coming out of the stator
If you did not purchase your engine from us, other lifans should work, but its not guaranteed. For this harness in particular, the connections going to the motor will be:
Blue/White wire: Pulse
Yellow: Lights out
Green/Red: Neutral light
Green: Ground
Black/Red: Kill switch
White: AC out
Below is a list with links to other parts you may need to order for typical YX/Lifan engine12 volt conversion.
Electric Start Button Wiring Kit:
Relay Turn Signal/Flasher Relay:
If your stock harness needs to be replaced:
See picture for detailed connections to your OEM electrical system.
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Product Options
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WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
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MSRP: $42.00
Price: $36.00
You Save: $6.00 (14 %)
This replacement lock assembly will mount into the stock CT70 frames, our Skymaxx clone bikes. The 4-pin wire connections are a direct plug into the following harnesses we offer: TB160, TB515, TB531, and TB422. See web for more product information.
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MSRP: $9.50
Price: $6.05
You Save: $3.45 (36 %)
Replacement Battery Band for Hondas and the Replicas. The new design is a little bit longer and has a rubber loop on the top to help cushion the battery. The band measures at 4.5 inches end to end.
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MSRP: $29.70
Price: $18.50
You Save: $11.20 (38 %)
Must have for those 12v Conversions! Will fit both our 12v Parts Unlimited, and BS battery. This is NOT designed for the 6v batteries and will not work for the stock 6v batteries.
Measures 5x3 inches.
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MSRP: $43.00
Price: $25.00
You Save: $18.00 (42 %)
DOES NOT FIT STOCK CT70 BUCKET. Replacement 12v headlight for clones comes w/ mounting bolts. Will fit our LARGER CLONE black headlight bucket (TB080). It is a 5 3/4 diameter unit with a chrome ring. See full web description for wiring functions.
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12v Ignition Coil Assembly with plug connections. This is the one to use with our Trouble free labeled harness.
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12v Ignition Coil with Bullet/Spade connectors
12v Ignition Coil with Bullet/Spade connectors
For use on any 12v application when the wire connectors are bullet ends.
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MSRP: $27.96
Price: $21.50
You Save: $6.46 (23 %)
12v Relay Turn Signal for replica bikes or stock bikes with aftermarket 12v systems. If you are using this on a stock harness with our tandem, you will need to use the included wire harness connector & re-pin the wire connection on the STOCK harness.
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MSRP: $38.95
Price: $38.23
You Save: $0.72 (2 %)
MAINTENANCE-FREE 12V BATTERIES
AGM Battery
WARNING: CANCER AND REPRODUCTIVE HARM-WWW.P65WARNINGS.CA.GOV
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Replacement 6v head light, un-sealed beam, great for the 12v conversion with our bulbs part #PUDS282010. This comes with a stock 6v bulb but it can be used with 12v bulbs. It is non adjustable beam.
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Electric Solenoid- this is what we use in our 12v conversion kits and comes standard with our electric start motors.
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MSRP: $23.95
Price: $21.55
You Save: $2.40 (10 %)
30" (75.8 cm) cable
Open circuit
Product Name: Kill/start Switch
Type: Ignition
for Handlebar Diameter: 7/8" / 22 mm / 22 mm (7/8")
Color/Finish: Black
Base Color: Black
Number of Buttons: 1
Switch Functions: Kill/Start
Riding Style: Offroad
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Price: From $3.50 to $5.99
We've assembled small kits of connectors and pins commonly used in our shop. These kits work with 18-22 gauge wire.
For easy storage and organization, check out this handy option: Small 6-Compartment Box.
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Replacement 12v Blinker Bulb
Single filament bulb
Sold Individually
Replaces the 6v stock blinker bulb if you are doing a 12v conversion
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